High-Efficiency Commercial Washing Machine Production Line

• Customization: Available
• Transmission Type: Flexible
• Rhythm: Flow Production Line
• Model NO.: washing machine
• Automatic Production Line: Assembly
• Production Scope: Product Line
• Flexible Production: Intelligent Manufacturing
• Certification: ISO
• Condition: New
• Automation: Manual
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 12 Months
• Sheet Thickness: 0.4~1mm
• Smartness: One-Key Changeover
• Compatibility: Yes
• Transport Package: Wooden Cases, Vacuum Packing, Anti-Rust Oil
• Specification: Non-standard
• Trademark: IDO
• Origin: China
• HS Code: 8479899990
• Production Capacity: 20 Sets/Year
• Package Size: 900.00cm * 230.00cm * 230.00cm
• Package Gross Weight: 20000.000kg

Product Description

Commercial Washing Machine Drum Assembly Line by Wuxi IDO Technology
 

Equipment schematic diagram

 

 

Equipment layout diagram

Note:
1. Equipment size: 6*7M (estimated); 
2. Personnel required: 1 person.
 

Workflow


Introduction to major institutions


Active turntable

 

 

 

 

 

 

 

 

Description: 
1. Active turntable: It is composed of main turntable, spindle box, reduction motor, etc. and is installed on the main frame. 
2. Main turntable: It is a welded part used for profiling and positioning the front and rear covers during processing. It is installed on the spindle box. The front and rear covers of different diameters need to be switched manually.
3. Spindle box: used to transmit the power of the reduction motor, composed of the main shaft, bearings, bearing seats, box body, etc., and equipped with an automatic lubrication device 
inside. 4. Rotary reduction motor: the power source of the entire mechanism, the motor transmits power to the spindle box through the chain, and drives the main turntable to rotate.
 

Follow-up turntable

Description: 
1. Follow-up turntable: It is composed of auxiliary turntable, auxiliary shaft box, traverse motor, etc., and is installed on the main frame. 
2. Auxiliary turntable: It is a welded part used for profiling and positioning the front and rear covers during processing. It is installed on the auxiliary shaft box. Front and rear covers of different diameters need to be switched manually.
3. Countershaft Box: This is used for follow-up and consists of the main shaft, bearings, bearing seats, and a housing. It is equipped with an automatic lubrication 
system. 4. Transverse Motor: This uses a rack and pinion to achieve left and right movement of the 
follow-up turntable. 5. Support Platform: This is used to support the inner drum and is powered by a motor. It is installed in front of the follow-up turntable.
 

 

 

Molded wheel set

Description: 
1. Forming wheel group: It consists of a frame, a transposition motor, a biting wheel group, a folding wheel group, a flattening wheel group, a cylinder, etc. The main structure is installed on the main frame.
2. Biting wheel set: Driven by one hydraulic cylinder, one wheel is used to bite the product before folding. The wheel is made of SKH51 material and needs to be manually switched 
for different products. 
3. Flanging wheel set: Driven by three hydraulic cylinders, two wheels are used to fold the product before pressing. The wheels are made of SKH51 material and need to be manually 
switched for different products.
4. Pressing wheel group: Driven by a cylinder, a wheel is used to flatten the product. The wheel is made of SKH51 material and is compatible with different products. 
5. Transposition motor: The position switching between the follower wheel groups is achieved through the gear rack.
 

Change of workwear

Description: 
1. Turntable Change Position: After the follower turntable rests against the main turntable, use tooling to connect and secure the main and auxiliary turntables. Remove the main turntable, move the follower turntable backward, remove the auxiliary turntable, and then hoist the machine away. 
2. Forming Wheel Set Change Position (Except for the Folding Wheel): Driven by the change motor, the forming wheel set moves to the change position, the hydraulic cylinder descends, and the wheels are manually changed. 
3. Folding Wheel Set Change: Manual wheel changes are performed by lowering the hydraulic cylinder in place.
 

 

Brand of main components
 

Serial number	Part name	Brand
1	PLC	Huichuan
2	Servo motor	Huichuan
3	HMl touch screen	Weiluntong, Kunluntongtai, and Huichuan
4	Sensors,travel switches	Omron, Schneider
5	encoder	Omron, Koyo.
6	Low voltage components	Omron, Schneider
7	Safety grating	Ryan
8	Freguency converter	Well-known domestic brands such as Schneider and Huichuan
9	Pneumatic components	AirTac,SMC, Festo
10	Asynchronous motor	Well-known domestic brands such as Wannan, Dongyuan, and Huichuan
11	Geared motor	Well-known domestic brands such as Shengbang, Lianghao, and Huichuan
12	Screw guide rails and sliders	HIWIN,Nangongyi and other well-known domestic brands
13	bearings	Harbin axis and Luo axis
14	Hydraulic components	Well-known domestic brands such as Yuci and Chaotian

IDO was established in 2010 and is located in Wuxi, Jiangsu Province. It is committed to providing intelligent production solutions for major manufacturers in the home appliance industry, new energy industry, and robotics industry both domestically and internationally. IDO  has the ability of independent research and development, precision machining and manufacturing, and project continuous operation management. IDO is currently improving its three major R&D centers: mold business R&D center, non-standard business R&D center, and standard business R&D center. With technology empowerment, we are fully committed to providing customers with humanized and cost-effective technical solutions.
 

01.
MACHINING& PROCESSING WORKSHOP

 

02.
QUALITY
INSPECTION

 

03.
ASSEMBLING WORKSHOP

 

 

 

FAQ

 

Q: Are you a factory or trading company?
A: We are a factory which has been producing metal stamping moulds for more than 10 years.
 

Q: Do you accept OEM/ODM?
A: Yes, of course. We can custom make for you based on your drawing or sample
 

Q: What are your main products?
A: We specialize in designing and manufacturing sheet metal stamping tools/moulds mostly for household appliance and automobile
industry, CNC machining parts and mould supporting facilities etc.
 

Q: Do you provide samples? Is it free of charge or extra?
A: Yes, we could offer the samples free of charge but do not undertake the cost of freight.
 

Q: How can I get the quotation?
A: Normally, we can get back to you within 24 hours when getting your detailed 3D drawing and requirements. If the project include
s many different parts, we will try our best to get back asap.In order to quote for you earlier, please provide us the following
information together with your inquiry.
1) 2D and 3D Drawings (DWG, STP, STEP, X_T, IGES, PDF)
2) Material requirement
3) Surface treatment requirement
4) Quantity (per order/per month/annual)
5) Any special demands or requirements, such as packing, labels,delivery,etc.
 

Q: What is your design software?
A: CAD, CAXA, UG
 

Q: What's the delivery time?
A: The stamping tool manufacturing cycle is 30-50Days, standard stamping parts is 3 to 10 days after payment. If OEM or make the
tooling, we will confirm the delivery time with you.
 

Q: What is your term of payment?
A: Payment 50% T/T in advance, balance before shipment.

 

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