Home Appliance Dishwasher Tub Baking Line

Product Details
Customization: Available
Automation: Automation
After-sales Service: Negotiable
Manufacturer/Factory & Trading Company
Gold Member Since 2022

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  • Home Appliance Dishwasher Tub Baking Line
  • Home Appliance Dishwasher Tub Baking Line
  • Home Appliance Dishwasher Tub Baking Line
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  • Overview
  • Line Layout
  • Machine list of the whole line
  • Machine Details
  • Commercial Components
Overview

Basic Info.

Model NO.
DW-9
Transmission Type
Flexible
Automatic Production Line
Assembly
Certification
ISO
Flexible Production
Intelligent Manufacturing
Rhythm
Flow Production Line
Production Scope
Parts Production Line
Transport Package
Wooden Cases, Vacuum Packing, Anti-Rust Oil
Trademark
IDO
Origin
China

Product Description

Dishwasher Tub Assembly Line by Wuxi IDO Technology
 

Line Layout

Home Appliance Dishwasher Tub Baking LineNotes:
1. Cycle: ≤25S/p
2. Space Required: 43*13 m

Machine list of the whole line

 

No.  Machine Name Q'ty
ST1.1 Clinch of bracket spray arm on side-back-side flat 1 set
ST1.2 Clinch of bracket spray arm on upper cover 1 set
ST2.1 Side-back-side flat isolation oven line (with cooling tower) 1 set
ST2.2 Bottom and upper cover isolation oven line (with cooling tower) 1 set
ST3 U-bending of side-back-side flat 1 set
ST4 Hot melt dispensing on upper cover and bottom 1 set
ST5 Mechanical roll seaming: bottom/upper part with side-back-side 1 set
ST6 Flanging 2 set
ST7.1 Decoiling (sealing support) 1 set
ST7.2 Forming (sealing support) 1 set
ST7.3 Cutting (sealing support) 1 set
ST7.4 Bending (sealing support) 1 set
ST7.5 Notch cutting (sealing support) 1 set
ST7.6 Clinching sealing support with Tub 1 set
ST8.1 Clinching hinge plate with sealing support 1 set
ST8.2 Loading of frame reinforcement 1 set
ST8.3 Clinching frame reinforcement with Tub 1 set
ST8.4 Corner clinching 1 set
ST9 Roll transporter 1 set

Machine Details

Home Appliance Dishwasher Tub Baking Line
ST1: Clinching
1. Clinching operation is driven by servo electric cylinder.
 
2. Choose TOX clinching tools.
 
3. 4mm cliching tools are recommended. The specific model shall be determined according to material test report provided by TOX.
 
4. Clinching matrix shall be applied with oil.
 
5. Guide rails and sliders are all designed with auto lubrication system.

Home Appliance Dishwasher Tub Baking Line

ST3: U-bending of side-back-side flat
 
1.Use the conveyor belt to send the side-back-side flat into the bending equipment.
 
2.The bending mechanism is driven by the electric cylinder to move downward to complete the bending.
 
3.Use the robot to grip the product and enter the next pre-assemble station.
 
4.In order to be compatible with 710mm and 630mm models, the corresponding parts of the intermediate positioning mechanism needs to be manually replaced.
Home Appliance Dishwasher Tub Baking Line
Home Appliance Dishwasher Tub Baking Line
ST4: Hot melt dispensing & pre-assembling
1.Use transfer to load the Top & Bottom to the loading position;
2.The conveyor line moves horizontally to the right for hot melt dispensing work;
3.Use professional one-component hot melt supply system to realize curve dispensing by robot.
4.Finally, the qualified products will be at the unloading/pre-assembling position, to be taken by a robot.
ST5: Roll seaming
1.Use full servo to drive the rolls.
 
2.The internal support die is designed according to the actual product.
 
3.Configure the robot hand to realize automatic loading and unloading.
 
4.Stand-alone machine cycle time ≤ 15s.
 
5.In order to be compatible with 710mm and 630mm models, the corresponding parts of the intermediate positioning mechanism needs to be manually replaced.
Home Appliance Dishwasher Tub Baking Line
Home Appliance Dishwasher Tub Baking Line
ST6: Flanging
 
1.The hydraulic system drives the middle support module to expand outward.
 
2.The outer positioning mechanism is hydraulically driven to move inward.
 
3.Self-lubricating materials are used for the parts of the guide mechanism.
 
4.Cycle time of flanging machine: ≤10s.
 
5.To produce 710mm and 630mm models, two flanging machines are required.
ST7: Sealing support forming line
 
1.The incoming material of the sealing frame is in a coil state, so a decoiler will be prepared.
 
2.The forming machine completes the forming of the sealed frame shape.
 
3.Because the cutting machine needs to be compatible with 710mm and 630mm models, the bottom needs to be driven by a servo motor.
 
4.For the bending action, because of the difference between the two models, the positioning mechanism also needs to be adjusted by a servo motor.
 
5.The cutting mechanism needs to be driven pneumatically.

 
Home Appliance Dishwasher Tub Baking Line
ST7: Sealing support clinching
 
1.Clinching operation is driven by servo electric cylinder to realize common production of 710mm and 630mm models.
 
2.Choose TOX clinching tools.
 
3.5mm cliching tools are recommended. The specific model shall be determined according to material test report provided by TOX.
 
4.Clinching matrix shall be applied with oil.
 
5.Guide rails and sliders are all designed with auto lubrication system.





 
Home Appliance Dishwasher Tub Baking Line
Home Appliance Dishwasher Tub Baking Line
ST8: Frame reinforcement clinching

ST8.1: Clinching hinge plate (left/right) with tub is achieved through 2 electric servo cylinders with 6mm TOX clinching tools.

ST8.2: Manually put 3 parts into the conveyor line in the specified direction, to be grabbed by robot into clinching machine.

ST8.3: One Tub is grabbed by robot and put in the clinching position, 3 reinforcements are grabbed by robot and put in the clinching machine, to finish the clinching of frame reinforcements with Tub.

ST8.4: Corner clinching of frame reinforcements, with loading and unloading by robots.

 
Home Appliance Dishwasher Tub Baking Line
ST8: Frame reinforcement clinching
 
1.Clinching operation is driven by servo motor to realize common production of 710mm and 630mm models.
 
2.Choose TOX clinching tools.
 
3.6mm cliching tools are recommended. The specific model shall be determined according to material test report provided by TOX.
 
4.Clinching matrix shall be applied with oil.
 
5.Guide rails and sliders are all designed with auto lubrication system.






 

 

Commercial Components

No. Name Brand
1 Servo motor Mitsubishi or Siemens
2 Gear motor SEW or Siemens
3 3-phase asynchronous motor Siemens
4 Touch screen Mitsubishi or Siemens
5 PLC Mitsubishi or Siemens
6 Pneumatic component SMC or FESTO
7 Hydraulic component REXROTH
8 Adhesive dispensing component Graco or Nordson
9 Inductive switch Omron or SICK or Keyence
10 Guide rail and sliders HIWIN or THK
11 Bearings NSK
12 Optical grating SICK
13 Robot ABB or KUKA
Home Appliance Dishwasher Tub Baking Line

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